Custom Capsule Filter Manufacturer
Hanzhikang specializes in the development and manufacturing of customized capsule filters for industrial and high-purity liquid filtration. Featuring a compact, sealed design and flexible filtration configurations, our capsule filters help simplify installation, reduce the risk of external contamination, and achieve consistent filtration performance. They are suitable for a wide range of applications in pharmaceuticals, food and beverage, biotechnology, and microelectronics.
With professional engineering expertise and flexible manufacturing capabilities, Hanzhikang provides tailored capsule filter solutions to meet different process requirements. We support customization of filter media, filtration ratings, housing materials, dimensions, and connection types, helping manufacturers and industrial users select suitable filtration products for their systems and production processes.
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Custom Capsule Filters
Capsule filters have many advantages that make them the first choice in various industries:
Compact Design:
The capsule filter has a compact design, saving space and allowing for easy integration into existing systems. Their streamlined design is particularly beneficial when space is limited or portability is critical.
Consistent filtration performance:
This design promotes consistent and efficient filtration performance throughout the life of the filter, helping to achieve reliable and predictable results in different applications.
Versatility in media selection:
They are available in a variety of filtration media, allowing users to tailor the filtration process to specific requirements. Whether fine particle retention, microbial control or chemical compatibility is required, capsule filters offer a variety of media options.
User-Friendly Operation:
Its user-friendly design goes beyond simple installation. Capsule filters are often clearly labeled and color-coded for quick identification, simplifying the selection process and minimizing the risk of errors during filter replacement.
User-Friendly Operation:
Its user-friendly design goes beyond simple installation. Capsule filters are often clearly labeled and color-coded for quick identification, simplifying the selection process and minimizing the risk of errors during filter replacement.
Reduce Downtime:
The simplicity of installing and replacing capsule filters helps reduce downtime during maintenance or filter replacement. This efficiency is particularly valuable in industries where continuous operation is critical.
Applications:
Capsule filters are used in laboratory-scale processes, providing a convenient and efficient solution for small-scale filtration needs. Their disposable nature is particularly advantageous in research and development environments.
Customization options:
Manufacturers offer customization options for capsule filters, allowing users to specify parameters such as filter pore size, connection type, and material. This adaptability ensures that the filter can meet the unique needs of different processes and industries.
Products Specifications
| Housing Specifications | Connection Specifications | Length | |||||
|---|---|---|---|---|---|---|---|
| Model Code | Outer Diameter | Code | Inlet/Outlet Connection | Code | Vent/Drain Port | Code | Length |
| K60 | Φ60 | 2CE | 1/4" Compression Elbow | LF | Luer Fitting | / | Omitted |
| NA | No Port | ||||||
| 2C | 1/4" Compression Straight Connector | M10 | M10 Plug | ||||
| K85 | Φ85 | 2C | 1/4" Compression Straight Connector | NA | No Port | / | Omitted |
| K68A | Φ66 | 2N | 1/4" NPT Connector | M10 | M10 Plug | 025 | 2.5" |
| 4N | 1/2" NPT Connector | 05 | 5" | ||||
| 4.5H | 9/16" Hose Barb | 025 | 2.5" | ||||
| 05 | 5" | ||||||
| K68B | Φ68 | 2N | 1/4" NPT Connector | M10 | M10 Plug | 025 | 2.5" |
| 2H | 1/4" Hose Barb | ||||||
| 3H | 3/8" Hose Barb | ||||||
| 4H | 1/2" Hose Barb | ||||||
| 2N | 1/4" NPT Connector | 05 | 5" | ||||
| 2H | 1/4" Hose Barb | ||||||
| 3H | 3/8" Hose Barb | ||||||
| 4H | 1/2" Hose Barb | ||||||
| K68C | Φ68 | MT | 0.5" Clamp Connection | 1H | 1/8" Hose Barb | 025 | 2.5" |
| TC | 1.5" Clamp Connection | 05 | 5" | ||||
Optional Filter Media
Hanzhikang offers customizable capsule filters with a range of membrane materials and pore sizes to suit different fluid characteristics and filtration requirements. Structural options include a polypropylene fiber flow-guiding layer, polypropylene external support shell and housing, and an internal support rod made of polypropylene or stainless steel, allowing customers to tailor filter materials and configurations to their specific applications.
| Filter Media | Material | Available Pore Sizes |
|---|---|---|
| PP | Polypropylene | 0.10, 0.20, 0.45, 1.00, 3.00, 5.00, 10.0 μm |
| PES | Polyethersulfone | 0.10, 0.20, 0.45, 0.65 μm |
| PTFE | Polytetrafluoroethylene | 0.10, 0.20, 0.45, 1.00 μm |
| PVDF | Polyvinylidene Fluoride | 0.20, 0.45, 1.00 μm |
| Nylon | Nylon | 0.10, 0.20, 0.45, 0.65, 1.00 μm |
FAQ
What are capsule filters used for?
Capsule filters are designed to remove particles and contaminants from liquids and gas streams. Their compact, enclosed structure makes them suitable for pharmaceutical and laboratory processes, chemical and coating production, ink filtration, cosmetic liquids, and process or purified water systems.
Can capsule filters be integrated into existing filtration systems?
Yes. Capsule filters are available with different connection configurations to facilitate integration into existing process lines and filtration equipment. Matching the inlet and outlet connections, installation dimensions, and operating requirements helps ensure proper system compatibility.
Can Hanzhikang customize capsule filters beyond the standard configurations?
Yes. The listed materials, dimensions, and connection types serve as standard reference options rather than fixed specifications. Hanzhikang can adjust capsule filter designs according to customer requirements, including housing dimensions, structural materials, filter media, pore sizes, inlet and outlet connections, vent or drain ports, and other configuration details. Custom solutions can be developed to match specific filtration processes, equipment layouts, and operating conditions.
What information should I provide when requesting a capsule filter quotation?
Provide the filtration medium, fluid or gas characteristics, required pore size, flow requirements, operating conditions, housing dimensions, and connection specifications. These details help Hanzhikang evaluate the application and recommend a suitable capsule filter configuration.
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