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Terminal Sterilization Capsule Filter

Terminal Sterilization Capsule Filter

A water purifier terminal sterilization capsule filter is an advanced filtration device designed to provide the final stage of purification in water treatment systems. These filters are typically installed at the end of the water purification process to ensure the highest level of water quality by eliminating any remaining bacteria, viruses, and other microorganisms. They utilize advanced sterilization technologies such as ultraviolet (UV) light, ultrafiltration membranes, or silver ion coatings to achieve this.

Advanced Features of a Water Purifier Terminal Sterilization Capsule Filter

 

It is a highly advanced filtration device designed to offer the final stage of water purification, ensuring the utmost quality and safety. This filter boasts several sophisticated features that make it an indispensable component in both household and industrial water purification systems.

Direct Plug-in Interface

The filter is equipped with a direct plug-in interface, which incorporates an ergonomically designed replacement distance. This design aspect ensures that the filter can be easily and conveniently replaced without requiring excessive force or awkward movements. The ease of operation significantly enhances user experience, allowing for quick and hassle-free maintenance.

Threaded Interface

The threaded interface of the filter eliminates the need for raw tape during installation. This feature not only simplifies the installation process but also prevents secondary pollution that could occur from tape residues. Additionally, the threaded connection ensures a secure and leak-proof fit, maintaining the integrity of the water purification system.

High-Quality Shell Material

The shell of the filter is constructed using imported polypropylene (PP) particles, known for their high durability and resistance to various environmental factors. For applications requiring higher durability, shells resistant to high temperatures and gamma radiation are also available. This ensures that the filter can withstand harsh conditions and maintain its performance over time.

 

Parameter Value Conditions
Maximum Working Pressure 5.5 bar Liquid, 22℃
Maximum Positive Pressure Difference 5.0 bar 22℃
Maximum Reverse Pressure Difference 2.1 bar 22℃
Maximum Working Temperature 50℃  
Minimum Burst Pressure 8.0 bar 22℃
Sterilization Method High Temperature and γ-Resistant  
High Temperature Sterilization 121℃, 30 minutes, 25 cycles No online steam sterilization
γ-Resistant Sterilization Requires γ-resistant PP materials  

 

Rigorous Flushing Test

To ensure the highest standards of cleanliness and performance, each filter element undergoes a 100% integrity test and is rinsed with 18 megohm ultrapure water. This stringent testing process ensures that the filter is free from any contaminants and ready for immediate use.

Pressure Holding Test

Every filter product is subjected to a 100% pressure holding test to verify its reliability and stability. This test ensures that the filter can withstand operational pressures without compromising its structural integrity, thereby providing consistent and dependable performance.

Advanced Welding Process

The manufacturing process of the filter employs a hot melt packaging technique, ensuring that no adhesives are used. This method enhances the overall purity and safety of the filter, as there are no risks of chemical contamination from adhesives. The hot melt process also ensures a robust and durable construction, extending the lifespan of the filter.

Capsule Filter for Ultra Pure Water

834M

Total Freelancer

732M

Positive Review

90M

Order recieved

236M

Projects Completed

 
Products Application
 


Filtration principle
The filtration principle of Capsule Filters is based on physical barrier filtration, which captures and removes tiny particles and bacteria in the liquid through internal high-precision membrane materials. Its 0.2 micron pore size ensures that only particles smaller than the pore size are allowed to pass through, while larger particles are trapped on the surface of the filter membrane. The fine and uniform microporous structure of the membrane can achieve efficient particle filtration while maintaining a high flow rate and low pressure drop, ensuring the stability and efficiency of the filtration process.

 

Main Application Areas
They are widely used in the biopharmaceutical industry for the clarification and sterile filtration of drug solutions to ensure the safety and purity of drugs. In the food and beverage industry, it is used for microbial filtration of products such as beverages, beer, and mineral water to ensure the hygiene standards of the products. In the chemical industry, capsule filters are used to filter fine chemicals, remove impurities, and improve product quality. In addition, in laboratories and R&D environments, it is used for sample preparation and pre-analysis filtration to ensure the accuracy of experimental results.

 

Technical Advantages
This filter element uses advanced membrane technology to provide excellent chemical compatibility and high temperature resistance. Its membrane materials include polyethersulfone (PES), polypropylene (PP), nylon (NYLON), etc., and the appropriate material can be selected according to different filtration needs. Its structural design is optimized to maintain a stable filtering effect at high flow rates and reduce operating time. The filter housing is usually made of corrosion-resistant plastic or stainless steel to ensure long-term use in harsh environments.

 

Economic Benefits
The high-efficiency filtering performance and long service life of Capsule Filters 0.2 Micron enable it to significantly reduce operating costs and maintenance expenses in practical applications. Its compact design and standard interface facilitate quick replacement and installation, reduce equipment downtime, and improve production efficiency. In addition, through strict quality control and certification, it is ensured that each filter can provide stable and reliable performance, reduce product quality problems caused by filter failure, and thus improve overall economic benefits.

 

 
FAQ:
 

1. How does the direct plug-in interface of the capsule filter improve user convenience?

The direct plug-in interface is designed with an ergonomic replacement distance, allowing users to easily and conveniently replace the filter without requiring excessive force or awkward movements. This design aspect enhances the user experience by making the maintenance process quick and hassle-free. Users can effortlessly change the filter, ensuring continuous, high-quality water purification without the frustration of difficult replacements.

 

2. What are the benefits of the threaded interface in the capsule filter?

The threaded interface eliminates the need for raw tape during installation, simplifying the process significantly. By doing so, it prevents secondary pollution that could occur from tape residues. Additionally, the threaded connection ensures a secure and leak-proof fit, maintaining the integrity of the water purification system. This design choice not only makes installation easier but also ensures long-term reliability and safety of the water purification process.

 

3. What materials are used in the shell of the terminal sterilization capsule filter, and why are they chosen?

The shell of the filter is made from imported polypropylene (PP) particles, known for their high durability and resistance to various environmental factors. For applications requiring higher durability, there are also options with shells that are resistant to high temperatures and gamma radiation. These materials are chosen to ensure that the filter can withstand harsh conditions and maintain its performance over time, providing consistent and reliable water purification.

 

4. What additional features ensure the reliability and performance of the terminal sterilization capsule filter?

The filter includes several advanced features to ensure its reliability and performance. The filter membrane is made from imported guide layers and high-quality filter membranes, ensuring no fiber shedding and maintaining water purity. Each filter element undergoes a 100% integrity test and is rinsed with 18 megohm ultrapure water to guarantee cleanliness. Additionally, every product is subjected to a 100% pressure holding test to verify its stability and reliability. The manufacturing process uses a hot melt packaging technique, avoiding adhesives and further ensuring the filter's purity and structural integrity.

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